NERC Reliability Standard

NERC PRC-005 Compliance Support

eGridSync supports Transmission Owners, Generator Owners, and Distribution Providers with Protection System Maintenance Program (PSMP) development, implementation, evidence organization, and audit readiness aligned with PRC-005.

What is PRC-005?

PRC-005 is a NERC Reliability Standard focused on ensuring that Protection Systems, Automatic Reclosing, and Sudden Pressure Relaying are maintained, tested, and documented so they perform correctly when required.

The standard requires entities to establish and follow a Protection System Maintenance Program (PSMP). This program must be documented, implemented consistently, and provide evidence that maintenance activities are performed according to defined intervals and methods.

PRC-005 defines what types of equipment are included, how they should be maintained (time-based or performance-based methods), and how maintenance evidence must be retained. Maintenance is not optional and must follow defined methods and intervals to ensure grid reliability.

The standard does not dictate specific maintenance tasks or procedures. Instead, it requires each entity to define their program based on manufacturer recommendations, industry practices, and operational experience, while meeting minimum performance expectations.

Who Must Comply with PRC-005?

Transmission Owners (TO)

Entities owning transmission facilities and associated protection systems on the BES.

Generator Owners (GO)

Entities owning generation facilities and their protection schemes connected to the BES.

Distribution Providers (DP)

Entities operating distribution systems with facilities classified as part of the BES.

Important: Applicability depends on Bulk Electric System (BES) facility classification. Applicability can change when assets, configurations, or system impact changes. Determining what is in scope is a critical first step in compliance.

What is a Protection System Maintenance Program (PSMP)?

A PSMP is a formal program that defines, documents, and executes maintenance for all Protection System components subject to PRC-005. It must include:

Component Identification

Which Protection System components are subject to maintenance requirements

Maintenance Methods

How maintenance is performed (procedures, testing requirements)

Maintenance Intervals

How often maintenance is performed (time-based or performance-based)

Evidence & Records

How evidence is captured, stored, and retained for compliance demonstration

Maintenance Approaches

Time-Based Maintenance

Maintenance performed at fixed calendar intervals (e.g., every 6 years for microprocessor relays). Intervals are defined in the PSMP and cannot be exceeded. Straightforward to administer but may result in maintenance being performed more frequently than needed.

Performance-Based Maintenance

Allows interval extension based on demonstrated reliability of a device population. Requires continuous monitoring, documented performance criteria, and statistical analysis. If performance degrades, corrective action and interval adjustment are required. More complex to implement but can optimize resource allocation.

Combination Approaches

Many entities use time-based maintenance for most components while applying performance-based methods to specific device types with sufficient population data. This hybrid approach balances simplicity and optimization.

Equipment Types Covered by PRC-005

PRC-005 applies to various Protection System components. Each equipment type has different maintenance expectations based on technology and criticality:

Protective Relays: Microprocessor, electromechanical, and solid-state relays performing protection functions
Instrument Transformers: Current transformers (CTs) and potential transformers (PTs) providing inputs to protection
Control Circuitry: DC control circuits, trip coils, auxiliary relays associated with protective functions
Communication Systems: Channels used for pilot protection schemes, transfer trip, and blocking schemes
Automatic Reclosing: Equipment designed to automatically restore service after temporary faults
Sudden Pressure Relays: Devices detecting internal transformer faults through rapid pressure changes
Station Batteries: DC supply systems and batteries supporting protection system operation
Associated Sensing: Voltage, current, pressure, and other sensing devices integral to protection operation

Critical: Inventory completeness is essential. Missing components from your PSMP inventory is a common audit finding and potential violation.

What eGridSync Delivers for PRC-005 Compliance

PRC-005 applicability and asset scoping analysis
Protection System inventory development and validation
PSMP document creation or remediation
Maintenance method selection and justification
Maintenance interval evaluation and optimization
Evidence and record structure design
Gap analysis for overdue or missing maintenance
Audit preparation and mock audit support
Ongoing compliance support and program updates

Inputs Required for PRC-005 Implementation

To develop or audit your PSMP, eGridSync requires access to the following information:

Item Examples Why Required
BES Facility ListTransmission lines, substations, generation plants with voltage levelsEstablish PRC-005 applicability scope
One-Line DiagramsStation single-lines showing protection zones and device locationsIdentify all protection components and schemes
Protection SchemesLine, transformer, bus, breaker failure, remedial action schemesDefine maintenance scope for each scheme type
Relay InformationRelay models, firmware versions, settings files, panel layoutsDetermine appropriate maintenance intervals and methods
Maintenance RecordsHistorical test reports, calibration certificates, work ordersAssess current compliance status and gaps
Work Order SystemData fields, completion tracking, asset linkage capabilitiesDesign evidence capture and traceability processes
Evidence StorageDocument management systems, network drives, retention policiesEnsure audit-ready evidence accessibility
Battery InformationManufacturer, model, installation date, capacity, configurationEstablish battery maintenance requirements per IEEE standards
Reclosing DetailsReclosing relay settings, schemes, applicability determinationsDetermine which reclosing equipment is in scope
Sudden Pressure RelaysTransformer inventory with SPR devices and maintenance historyInclude SPR testing in transformer maintenance intervals
Prior Audit FindingsPrevious NERC audit results, mitigation plans, corrective actionsAddress known deficiencies and prevent recurrence

Common PRC-005 Compliance Failure Points

Understanding where entities commonly fail helps prevent violations and demonstrates program maturity:

Incomplete Protection Inventory

Failure to identify all Protection System components subject to PRC-005. This is especially common for newly commissioned assets, auxiliary relays, communication-assisted schemes, and components inherited through acquisitions or reconfigurations.

Missing or Late Maintenance

Maintenance performed after the maximum allowable interval has expired. Even a single day overdue constitutes a violation. Resource constraints, scheduling conflicts, and tracking errors are common causes.

Maintenance Performed But Not Provable

Work was completed but evidence is insufficient, lost, or not traceable to the specific device and interval. Generic test forms, missing signatures, incomplete data fields, and poor filing practices cause this issue.

Evidence Not Traceable to Specific Assets

Records exist but cannot be linked to individual protection components. Ambiguous asset identifiers, inconsistent naming conventions, and batch testing without device-level documentation lead to traceability failures.

Incorrect Application of Performance-Based Maintenance

Using performance-based intervals without proper monitoring, statistical justification, or documented performance criteria. Auditors scrutinize performance-based programs for technical rigor and defensibility.

Misunderstanding Automatic Reclosing Applicability

Including reclosing equipment that should be excluded, or excluding equipment that should be included. Applicability depends on whether reclosing is part of a fault isolation protection scheme.

Poor Battery Documentation

Station battery maintenance records lacking required testing (capacity, cell voltage, connection resistance) or performed at incorrect intervals. IEEE 450 and 1188 provide guidance, but entities must ensure PSMP compliance.

System Changes Not Reflected in PSMP

New facilities commissioned, protection schemes modified, or equipment replaced without updating the PSMP inventory and maintenance schedule. Change management processes must trigger PSMP review.

PRC-005 Audit & Evidence Expectations

Auditors evaluate PRC-005 compliance through documentation review and sampling. Understanding their expectations helps ensure audit readiness:

Auditors Look for Traceability, Not Just Activity

Demonstrating that maintenance occurred is insufficient. You must prove what was maintained, when, how (according to defined procedures), and who performed it. Each piece of evidence must be directly linkable to a specific Protection System component and its maintenance interval.

Evidence Must Show Four Key Elements

What: Component identifier (relay ID, panel location, asset tag)
When: Date maintenance was performed and completed
How: Tests conducted, results obtained, acceptance criteria met
Who: Technician, contractor, or responsible party signature

Sampling Readiness is Essential

Auditors select a sample of Protection System components and request evidence for those specific devices. You must be able to retrieve documentation quickly. Pre-audit sampling exercises help identify data quality issues and improve retrieval processes.

Documentation Consistency Matters More Than Volume

A concise, well-organized PSMP with consistent evidence practices is superior to extensive documentation with gaps and inconsistencies. Quality and defensibility outweigh quantity. Align your documented program with actual practices.

Frequently Asked Questions

What is PRC-005?
PRC-005 is a NERC Reliability Standard that requires entities to establish and implement a Protection System Maintenance Program (PSMP). It ensures that Protection Systems, Automatic Reclosing, and Sudden Pressure Relaying are properly maintained, tested, and documented to perform correctly when needed to protect the Bulk Electric System.
What is a Protection System Maintenance Program (PSMP)?
A PSMP is a formal documented program that identifies which Protection System components require maintenance, defines how and when maintenance is performed, establishes evidence capture and retention requirements, and assigns roles and responsibilities for compliance.
Who must comply with PRC-005?
PRC-005 applies to Transmission Owners (TO), Generator Owners (GO), and Distribution Providers (DP) who own or operate Protection Systems associated with Bulk Electric System (BES) facilities.
What equipment is included under PRC-005?
PRC-005 covers protective relays, instrument transformers (CTs and PTs), control circuitry related to protection, communication systems used by protection schemes, automatic reclosing equipment, sudden pressure relays on applicable transformers, and station batteries supporting protection functions.
What is time-based maintenance?
Time-based maintenance requires performing maintenance activities at defined calendar intervals, such as every 6 years for microprocessor relays or every 4 months for station batteries. The interval cannot be exceeded without violating the standard.
What is performance-based maintenance?
Performance-based maintenance allows extending maintenance intervals based on demonstrated performance of a population of devices. It requires continuous monitoring, statistical analysis, and documented performance criteria. Poor performance triggers corrective action and interval adjustment.
Can maintenance intervals be extended?
Yes, but only through a performance-based maintenance program with demonstrated reliability data and documented justification. Time-based intervals cannot be arbitrarily extended. Any extension must be supported by historical performance evidence and approved methodologies.
What evidence is required for PRC-005?
Evidence must show what was maintained, when it was maintained, how it was maintained (per defined procedures), and who performed the work. This includes test records, work orders, calibration certificates, and traceability to specific assets and maintenance intervals.
How long must PRC-005 evidence be retained?
Evidence must be retained for the most recent performance of each distinct maintenance activity, plus the preceding performance. In practice, this means maintaining records covering at least two maintenance cycles for each Protection System component.
What are common PRC-005 audit findings?
Common findings include incomplete protection inventories, missed or late maintenance, insufficient evidence documentation, lack of traceability between records and assets, incorrect application of performance-based programs, and failure to update the PSMP when system configurations change.
How are station batteries treated under PRC-005?
Station batteries and DC supply systems supporting protective functions must be included in the PSMP. Maintenance includes capacity testing, cell voltage checks, connection resistance measurements, and electrolyte level verification per manufacturer guidelines and industry standards like IEEE 450 or 1188.
When is automatic reclosing included or excluded?
Automatic reclosing is included when it is part of a protection scheme designed to isolate faults. Single-shot or multi-shot reclosing on transmission lines typically falls under PRC-005. Reclosing used solely for service restoration without fault detection may be excluded, but applicability must be carefully evaluated.
What happens if maintenance was missed?
Missed maintenance may constitute a violation of PRC-005. The entity must perform the overdue maintenance as soon as possible, document the lapse, assess the cause, and submit a self-report or mitigation plan if required. Chronic patterns of late maintenance indicate programmatic deficiencies requiring remediation.
How do we prepare for a PRC-005 audit?
Preparation includes validating protection inventory completeness, verifying all maintenance is current and documented, ensuring evidence is organized and traceable, confirming the PSMP document reflects actual practices, and conducting internal sampling to test data quality and accessibility across multiple asset types.
How long does it take to build a compliant PSMP?
Developing a compliant PSMP typically takes 3-6 months depending on organization size, data availability, and resource allocation. This includes inventory development, maintenance method selection, procedure documentation, gap remediation planning, and implementation support. Ongoing compliance requires continuous program execution and monitoring.

Official References

For complete standard requirements and technical guidelines, refer to official NERC resources:

Important: This page summarizes PRC-005 compliance concepts in original language for educational purposes. Always refer to the official NERC standard for authoritative requirements. eGridSync does not copy or reproduce NERC standard text.

Ready to Ensure PRC-005 Compliance?

For detailed engineering support, PSMP development, and PRC-005 compliance execution, contact eGridSync today.